Markets: Construction
TEVEMA specializes in providing high-quality air springs designed to meet the demanding requirements of the construction industry. Our air springs are engineered for durability, reliability, and optimal performance in harsh environments. We offer a range of products suitable for various construction applications, including machinery and equipment used in mining and construction.
Excavators and Loaders
- Function: Our air springs provide superior vibration isolation, reducing operator fatigue and increasing machine longevity.
- Benefits: Enhanced comfort for operators, reduced maintenance costs, and improved operational efficiency.
Rippers and Bulldozers
- Function: TEVEMA air springs help absorb shock loads, protecting the machine’s structural components.
- Benefits: Increased durability, lower downtime, and extended equipment lifespan.
Dump Trucks and Haulers
- Function: Our air springs offer excellent load leveling and stability, ensuring safe and efficient transport of heavy loads.
- Benefits: Improved load management, enhanced safety, and reduced wear and tear on suspension systems.
Cranes and Lifting Equipment
- Function: TEVEMA air springs provide precise control and stability, essential for lifting heavy loads.
- Benefits: Increased precision, enhanced safety, and better load distribution.
Superior Vibration Isolation: Our air springs maintain consistent natural frequency values with changing loads, providing excellent isolation of unwanted vibrations. This leads to reduced noise levels and enhanced operator comfort.
Extended Equipment Life: TEVEMA air springs extend the life cycle of construction equipment due to their outstanding isolation properties and durability in harsh environments.
Height Control: The air pressure in our springs can be regulated to guarantee a uniform operating height, even with alternating loads. This ensures optimal performance and safety.
Wide Size Range: We offer air springs that can isolate loads up to 380 kN per spring, suitable for a wide variety of construction equipment.
Maintenance-Free Operation: Due to the robust rubber construction, our air springs are maintenance-free, reducing operational costs and increasing uptime.
Effective Noise Reduction: The natural frequency of our rubber air springs significantly reduces structurally transmitted noise, improving working conditions and prolonging equipment lifespan.
| Specification | Description |
|---|---|
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Pressure Range: |
Standard construction air springs operate at a maximum pressure of 8 bar. High-strength versions are available for applications requiring up to 12 bar. |
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Materials: |
Air springs are available in various elastomer compounds including Natural Rubber (NR/SBR), Chlorobutyl (CIIR), Nitrile (NBR), Ethylene Propylene Diene (EPDM), and Chloroprene (CR). Metal components are offered in electro-galvanized steel or stainless steel (AISI-304, AISI-316L) for enhanced durability. |
Single Convoluted Air Springs
- Description: These air springs consist of a single convoluted rubber element, ideal for applications requiring compact design and moderate loads.
- Applications: Suitable for light to medium construction machinery like small excavators and loaders.
Double Convoluted Air Springs
- Description: Featuring two convoluted rubber elements, these air springs provide a balance of load-bearing capacity and flexibility.
- Applications: Commonly used in medium to heavy construction equipment, including dump trucks and larger loaders.
Triple Convoluted Air Springs
- Description: With three convoluted rubber elements, these air springs offer maximum flexibility and load-bearing capacity.
- Applications: Ideal for heavy-duty construction machinery such as bulldozers and cranes.
Durability in Harsh Conditions: TEVEMA air springs are designed to withstand extreme environmental conditions, including exposure to dirt, moisture, and heavy usage typical in construction sites.
Customizable Solutions: We offer a variety of end closure designs, including dismountable, crimped, and bead ring types, allowing for customization based on specific machinery requirements.
High-Performance Elastomers: Our air springs are available in various elastomeric compounds to suit different environmental and operational conditions, ensuring optimal performance and longevity.
Enhanced Load Management: The ability to adjust air pressure allows for precise load management, enhancing the stability and safety of construction equipment during operation.
Reduced Equipment Wear: By effectively isolating vibrations and shocks, TEVEMA air springs reduce wear and tear on machinery, leading to lower maintenance costs and longer service intervals.
Case Study 1:
- Challenge: High levels of vibration causing operator discomfort and machine wear.
- Solution: Installation of TEVEMA air springs in the excavators.
- Outcome: Significant reduction in vibration, leading to improved operator comfort and extended equipment lifespan.
Case Study 2:
- Challenge: Load instability and suspension wear in heavy-duty haul trucks.
- Solution: Use of TEVEMA air springs for load leveling and vibration isolation.
- Outcome: Enhanced load management, reduced maintenance costs, and improved safety.