Installation Guide

Since 1936, 89 years of experience
1936

ServiceWelcome to the Installation Guides

Welcome to our Installation Guides section. Here you will find comprehensive instructions to ensure the correct installation and maintenance of our air springs and reinforced rubber springs. Follow the steps below to maximize the performance and lifespan of your products.

Table of Contents

3. General Installation Tips

4. Maintenance Instructions

5. Frequently Asked Questions (FAQ)

Air Springs Installation Guides

Single Convoluted Air Springs

Step-by-Step Installation Instructions:

1. Preparation

  • Ensure the mounting surfaces are clean, flat, and free from debris.
  • Verify that all components are present and undamaged.

2. Mounting

  • Position the air spring between the mounting plates.
  • Secure the air spring with the provided bolts and washers. Tighten bolts to the specified torque.

3. Air Connection

  • Connect the air supply to the air inlet on the top plate. Ensure a tight seal to prevent leaks.

4. Testing

  • Inflate the air spring to the recommended pressure.
  • Check for any air leaks and ensure the air spring operates smoothly without obstructions.

5. Final Inspection

  • Verify that the air spring is properly aligned and securely mounted.
  • Perform a final test to ensure optimal performance.

Double Convoluted Air Springs

Step-by-Step Installation Instructions:

1. Preparation

  • Inspect the air springs and mounting hardware for any damage.
  • Clean the mounting surfaces thoroughly.

2. Mounting

  • Align the air spring with the mounting plates.
  • Attach the air spring using the provided bolts and washers. Tighten to the specified torque.

3. Air Connection

  • Connect the air supply line to the air inlet on the top plate.
  • Ensure all connections are secure to avoid air leaks.

4. Testing

  • Inflate the air spring to the recommended operating pressure.
  • Check for leaks and ensure smooth operation.

5. Final Inspection

  • Confirm the air spring is correctly positioned and securely fastened.
  • Perform a functionality test.

Triple Convoluted Air Springs

Step-by-Step Installation Instructions:

1. Preparation

  • Inspect all parts for damage and clean the mounting surfaces.
  • Verify that all necessary components are included.

2. Mounting

  • Position the air spring between the mounting plates.
  • Secure the air spring with bolts and washers, tightening to the recommended torque.

3. Air Connection

  • Attach the air supply to the air inlet, ensuring a secure connection.
  • Check for leaks at the connection points.

4. Testing

  • Inflate the air spring to the specified pressure.
  • Monitor for any leaks and ensure the air spring functions properly.

5. Final Inspection

  • Ensure the air spring is properly aligned and securely mounted.
  • Conduct a final performance test.

Reinforced Rubber Springs Installation Guides

Standard Rubber Springs

Step-by-Step Installation Instructions:

1. Preparation

  • Clean and inspect the mounting surfaces.
  • Ensure all components are present and in good condition.

2. Mounting

  • Fit the hollow center of the rubber spring onto the mounting pins.
  • Secure the spring using the appropriate mounting hardware.

3. Testing

  • Check for proper alignment and secure attachment.
  • Test the spring under load to ensure it functions correctly.

4. Final Inspection

  • Verify the spring is properly installed and operates smoothly.
  • Conduct a final check for any potential issues.

Reinforced Rubber Springs

Step-by-Step Installation Instructions:

1. Preparation

  • Ensure the mounting surfaces are clean and flat.
  • Inspect all components for damage.

2. Mounting

  • Position the rubber spring on the mounting pins.
  • Secure the spring using the provided hardware.

3. Testing

  • Apply a load to the spring to test its performance.
  • Check for proper alignment and secure attachment.

4. Final Inspection

  • Verify the spring is installed correctly and functions properly.
  • Perform a final check for any potential issues.

General Installation Tips

  • Always refer to the specific product manual for detailed installation instructions.
  • Use the correct tools and hardware for installation.
  • Ensure all connections are secure and free from leaks.
  • Regularly inspect the air springs and rubber springs for wear and tear.
  • Follow all safety guidelines during installation and maintenance.

Maintenance Instructions

  • Regularly check the air pressure and adjust as necessary.
  • Inspect the springs for any signs of wear or damage.
  • Clean the springs and mounting surfaces periodically.
  • Replace any damaged components immediately to ensure optimal performance.
  • Refer to the maintenance manual for detailed instructions.

Frequently Asked Questions (FAQ)

Q1: How do I know if my air spring is installed correctly? A1: Ensure the air spring is properly aligned, securely mounted, and free from leaks. Refer to the installation guide for specific instructions.

Q2: What should I do if I detect an air leak? A2: Check all connections and seals. Tighten any loose fittings and replace any damaged components.

Q3: How often should I inspect my air springs? A3: Regular inspections should be conducted at least once a month. Follow the maintenance instructions for detailed guidelines.

Q4: Can I use the air springs in extreme temperatures? A4: Our air springs are designed to operate within a specified temperature range. Refer to the technical specifications for details.

Conclusion

By following these detailed installation guides, you can ensure the optimal performance and longevity of your air springs and reinforced rubber springs. For additional support, please contact our technical support team