Air springs, also known as pneumatic rubber bellows, are flexible components that utilize compressed air to provide cushioning and vibration isolation. These components are versatile and can be employed in various applications, such as in vehicles and industrial machinery, to absorb shock and reduce noise and vibration.
TEVEMA provides a comprehensive range of air springs, including Single Convoluted Air Springs, Double Convoluted Air Springs, and Triple Convoluted Air Springs. Additionally, we offer Reinforced Rubber Springs in both standard and reinforced variants. Each type is designed to meet specific requirements and applications, ensuring optimal performance in diverse settings.
Our air springs are constructed from high-quality materials to ensure durability and performance. These materials include:
- Natural Rubber (NR/SBR): Known for its excellent universal properties and high dynamic capability.
- Chlorobutyl (CIIR): Offers outstanding resistance to acids.
- Nitrile (NBR): Provides excellent resistance to oils, fuels, ozone, and outdoor conditions.
- Ethylene Propylene Diene Monomer (EPDM): Notable for its high resistance to heat, ozone, and outdoor conditions.
- Chloroprene (CR): Excellent weathering resistance and moderate oil resistance. The metallic components of our air springs are available in electro-galvanized steel for standard applications and stainless steel (AISI-304 and AISI-316L) for environments requiring high corrosion resistance and durability.
TEVEMA air springs function by using compressed air to create an internal force that provides cushioning and vibration isolation. When air is pumped into the air spring, it inflates, and the internal pressure supports the load and absorbs shocks. This makes air springs highly effective in applications where smooth and controlled movement or vibration isolation is crucial.
TEVEMA air springs are used in a wide array of applications due to their versatility and efficiency. Key applications include:
- Automotive: Used in suspension systems to provide a smooth ride by absorbing shocks and reducing vibrations.
- Industrial Machinery: Applied in machines to isolate vibrations and protect sensitive equipment.
- Construction Equipment: Utilized to cushion heavy loads and reduce wear on equipment.
- Agricultural Machinery: Employed to absorb shocks and vibrations in farming equipment, ensuring durability and reliability in harsh working conditions.
TEVEMA air springs offer numerous benefits that make them superior to traditional springs and other shock-absorbing components. These benefits include:
- High Durability: Made from premium materials, our air springs are designed to withstand harsh conditions and provide long-lasting performance.
- Excellent Vibration Isolation: Capable of isolating more than 99% of unwanted vibrations, ensuring the protection of machinery and improving comfort in vehicles.
- Adjustable Load Capacity: The air pressure in the springs can be adjusted to accommodate varying loads, providing consistent performance.
- Maintenance-Free Operation: Our air springs are designed to require no maintenance, reducing operational costs and downtime.
- Versatility: Suitable for a wide range of applications, from automotive to industrial and agricultural uses.
TEVEMA is committed to delivering high-quality products. We utilize advanced manufacturing technologies and conduct rigorous quality control procedures at every stage of production. This includes thorough testing of materials, pressure capabilities, and performance under various conditions. Our quality assurance process ensures that each air spring meets the highest standards of durability and reliability.
The standard TEVEMA air springs are designed to operate at a maximum pressure of 8 bar. For applications that require higher pressures, TEVEMA offers a special four-ply construction. This enhanced version can withstand pressures up to 12 bar, making it suitable for more demanding applications.
Yes, TEVEMA air springs are versatile and can be used with various media. While they are primarily designed to operate with compressed air, they are also compatible with nitrogen, oil, and water. When using water, it is recommended to use air springs with stainless steel components to prevent corrosion and ensure longevity.
The operating temperature range of TEVEMA air springs depends on the material used:
- Natural Rubber (NR/SBR): These air springs perform well in temperatures ranging from -40°C to +70°C, offering excellent universal properties and dynamic capability.
- Chlorobutyl (CIIR): Known for its outstanding resistance to acids, this material operates efficiently from -30°C to +115°C.
- Nitrile (NBR): With excellent resistance to oils, fuels, ozone, and outdoor conditions, nitrile air springs function within a temperature range of -25°C to +110°C.
- EPDM (Ethylene Propylene Diene Monomer): These air springs excel in high-temperature environments and have a range of -20°C to +115°C, also offering resistance to ozone and outdoor conditions.
- Chloroprene (CR): Providing excellent weather resistance and medium resistance to oils, chloroprene air springs are suitable for temperatures from -20°C to +110°C.
TEVEMA air springs come in a wide range of sizes and load capacities to suit various applications. The external diameter of the air springs ranges from 80 mm to 950 mm. Depending on the model, they can support loads ranging from 0.5 kN to 450 kN. This extensive size range allows for flexibility in selecting the right air spring for specific load requirements.
TEVEMA offers several types of end closures for air springs, each designed to meet different application needs:
- Dismountable Design: This type includes a removable set assembled with two clamping bead rings and top and bottom plates. It features an air inlet connection in the top plate and studs or threaded holes for fixation. This design is available in the D Series air springs.
- Crimped Design: A non-dismountable set mechanically crimping the top and bottom bead plates, with blind nuts for fixation and an air inlet connection in the top plate. This design is available in the F Series air springs.
- Bead Ring Design: This design involves a dismountable set assembled with socket head, threaded, or countersunk type bead rings. The air spring is directly mounted to the machine or supplied with plates. This design is available in the F Series air bellows.
TEVEMA air springs are constructed with a corrugated flexible body made of high-quality materials. They consist of an inner and outer rubber cover with reinforcing fabric plies in between, and steel beads vulcanized together. This construction allows for single, double, and triple convoluted bodies with central rings among convolutions. The robust construction ensures durability and reliable performance in various industrial applications.
The metallic components of TEVEMA air springs are available in different qualities to suit various environmental conditions and application requirements:
- Electro Galvanized Steel: The standard material used in most air springs, offering good corrosion resistance.
- Stainless Steel (AISI-304): Provides high wear resistance and durability, especially in environments with exposure to acids, chemicals, and cleaning agents.
- Stainless Steel (AISI-316L): Available upon request, this material offers even higher corrosion resistance for more demanding applications.
TEVEMA air springs are designed for long-term durability and reliability. The lifespan can vary depending on the application and operating conditions. However, due to the high-quality materials and robust construction, TEVEMA air springs generally have an extended service life with minimal maintenance requirements.
- Temperature Control: Avoid exposure to high or very low temperatures. Store in a cool, dark, and dry environment.
- Protection from Elements: Keep away from direct sunlight and ozone-producing equipment, as these can degrade the rubber material.
- Storage Conditions: Follow ISO 2230 guidelines for storing rubber products to ensure longevity and optimal performance.
Q: How do TEVEMA air springs improve the overall performance of machinery?
A: TEVEMA air springs enhance machinery performance by providing superior vibration isolation, reducing mechanical wear and tear, and extending the operational lifespan of equipment. The ability to absorb and dampen vibrations leads to smoother operation and less mechanical stress on components.
Q: What makes TEVEMA air springs more effective for noise reduction compared to other solutions?
A: TEVEMA air springs are highly effective at reducing noise because their unique rubber construction dampens vibrations that typically propagate as sound. This results in a significant reduction in structurally transmitted noise, making them ideal for applications where noise control is critical.
Q: In what ways do TEVEMA air springs contribute to the longevity of industrial machinery?
A: By providing excellent vibration isolation, TEVEMA air springs minimize the impact of constant vibrations on machinery components, thereby reducing the likelihood of mechanical failures and extending the overall lifespan of the equipment.
Q: Can TEVEMA air springs handle variable loads effectively?
A: Yes, TEVEMA air springs are designed to maintain consistent performance under variable loads. Their ability to adjust air pressure ensures that they can handle different load conditions while maintaining optimal isolation and stability.
Q: How do TEVEMA air springs help in maintaining uniform operating heights?
A: The air pressure in TEVEMA air springs can be easily regulated, ensuring that the springs maintain a consistent height even under varying loads. This is crucial for applications requiring precise height control and stability.
Q: What are the environmental benefits of using TEVEMA air springs?
A: TEVEMA air springs are resistant to environmental factors such as weathering, ozone, and UV exposure. Their robust construction and use of high-quality materials ensure reliable performance in harsh environmental conditions, reducing the need for frequent replacements and thus lowering environmental impact.
Q: How do TEVEMA air springs compare to traditional coil springs in terms of isolation efficiency?
A: TEVEMA air springs offer superior isolation efficiency compared to traditional coil springs due to their ability to achieve a lower natural frequency. This enables them to absorb and isolate more than 99% of unwanted vibrations, making them far more effective in vibration isolation applications.
Q: What role does the compact design of TEVEMA air springs play in industrial applications?
A: The compact design of TEVEMA air springs allows them to be installed in spaces where traditional springs or isolators would be impractical. This makes them ideal for applications requiring minimal installation height and compact constructions without compromising on performance.
Q: How do TEVEMA air springs handle lateral misalignment and tilting motions?
A: TEVEMA air springs are designed to accommodate lateral misalignments up to 30 mm and tilting motions up to 25°. This flexibility reduces the need for precise alignment and allows for easier installation and operation in dynamic applications.
Q: Are TEVEMA air springs suitable for both high and low-temperature environments?
A: Yes, TEVEMA air springs are manufactured from various elastomers, each tailored to specific temperature ranges. This ensures optimal performance in both high and low-temperature environments, making them versatile for a wide range of applications.
Q: What are the economic benefits of using TEVEMA air springs in industrial settings?
A: The use of TEVEMA air springs can lead to significant cost savings through reduced maintenance requirements, extended equipment lifespan, and lower initial purchasing costs compared to conventional pneumatic or hydraulic cylinders. Their durability and maintenance-free design contribute to lower operational costs.
Q: How do TEVEMA air springs ensure consistent and smooth motion in actuator applications?
A: TEVEMA air springs avoid the stick-slip effect common in conventional cylinders, ensuring consistent and smooth motion. This characteristic is particularly beneficial in applications requiring precise and uniform movement without sudden jerks or interruptions.
Q: What advantages do TEVEMA air springs offer in terms of load capacity and range?
A: TEVEMA air springs are available in a wide range of sizes, capable of handling loads from 0.5 to 450 kN. This versatility allows them to be used in diverse applications, from small-scale machinery to heavy industrial equipment, ensuring optimal performance across varying load requirements.
By expanding the FAQ section with detailed, non-repetitive questions and answers, Tevema can provide customers with a comprehensive understanding of the performance and benefits of their air springs, enhancing the user experience and showcasing the superiority of their products.
Q: What customization options are available for TEVEMA air springs?
A: TEVEMA offers a wide range of customization options to meet specific application requirements. This includes selecting different rubber compounds (such as natural rubber, chlorobutyl, nitrile, EPDM, and chloroprene) based on environmental and operational conditions. Additionally, we offer various metal qualities for the end closures, including electro-galvanized steel and stainless steel (AISI-304 and AISI-316L), to ensure durability and compatibility with different media and working environments.
Q: Can TEVEMA provide custom dimensions for air springs?
A: Yes, TEVEMA can manufacture air springs in custom dimensions to fit specific applications. This includes variations in diameter, height, and overall size to match the unique requirements of your machinery or equipment. We can also adjust the stroke length and pressure capacity based on your needs.
Q: Is it possible to customize the end closures of TEVEMA air springs?
A: Absolutely. TEVEMA offers multiple end closure designs including dismountable, crimped, and bead ring types. These can be further customized with different types of studs, threaded holes, and air inlet connections to suit your installation and operational requirements. We can also provide different mounting options to ensure a secure and efficient fit.
Q: Can TEVEMA air springs be designed for high-pressure applications?
A: Yes, we can design air springs to handle higher pressures than the standard 8 bar. For applications requiring greater force and durability, we offer a four-ply construction that can withstand pressures up to 12 bar. This customization ensures that our air springs can meet the demands of more rigorous or heavy-duty applications.
Q: How does TEVEMA handle special requests for unique operating conditions?
A: TEVEMA is equipped to handle special requests for unique operating conditions such as extreme temperatures, corrosive environments, or specific media types. By selecting the appropriate rubber compound and metal quality, we can manufacture air springs that perform reliably in harsh or challenging conditions. Our engineering team works closely with clients to understand their specific needs and provide tailored solutions.
Q: Are there options for custom labeling or branding on TEVEMA air springs?
A: Yes, TEVEMA offers custom labeling and branding options for our air springs. This can include company logos, part numbers, and other identifying information to help with product identification and inventory management. Custom labeling ensures that our products are easily recognizable and traceable in your system.
Q: Can TEVEMA provide prototype air springs for testing and validation?
A: TEVEMA can produce prototype air springs for testing and validation purposes. We understand the importance of verifying product performance before full-scale production and are committed to working with our clients through the development and testing phases to ensure the final product meets all specifications and requirements.
Q: What is the lead time for custom air spring orders?
A: The lead time for custom air spring orders depends on the complexity and quantity of the order. Typically, custom orders require additional time for design, manufacturing, and testing. However, TEVEMA strives to minimize lead times and offers expedited services when possible. Contact our sales team for specific lead time estimates based on your order details.
Q: How can I start the customization process for TEVEMA air springs?
A: To begin the customization process, please contact our technical support or sales team through the Contact Form or Live Chat on our website. Provide details about your application, required specifications, and any special requests. Our team will work with you to develop a tailored solution and provide a detailed quote.
Q: What information should I provide when requesting a custom air spring?
A: When requesting a custom air spring, please provide as much detail as possible about your application. This includes the operating environment (temperature, media, etc.), required dimensions, pressure specifications, mounting requirements, and any specific performance criteria. The more information you provide, the better we can tailor our solution to meet your needs.