Markets: Agricultural

OverviewMarkets > Agricultural

TEVEMA specializes in providing high-quality air springs and air bellows for agricultural applications. With over 50 years of experience in the design and manufacturing of industrial air bellows, TEVEMA leverages advanced technologies and skilled personnel to deliver superior products tailored to the demanding needs of the agricultural sector.

Benefits of TEVEMA Air Springs in Agriculture

1. Superior Vibration Isolation

  • TEVEMA air springs provide unparalleled vibration isolation, ensuring the protection of sensitive equipment and reducing the wear and tear caused by constant operation. This leads to an extended lifespan for machinery and significantly lower maintenance costs over time

2. Enhanced Load Handling

  • Designed to manage heavy and variable loads, TEVEMA air springs ensure stable and reliable performance in agricultural machinery. They are capable of handling the dynamic loading conditions typical in agricultural operations, providing consistent performance and stability.

3. Improved Comfort and Safety

  • By minimizing vibrations and absorbing shocks, TEVEMA air springs enhance operator comfort and safety. This is crucial for agricultural operators who often work long hours in challenging environments, reducing operator fatigue and increasing overall productivity.

4. Maintenance-Free Operation

  • TEVEMA air springs are engineered for maintenance-free operation, reducing downtime and operational costs. Their robust construction and high-quality materials ensure they withstand harsh agricultural conditions, providing long-term reliability without frequent servicing.

5. Customizable Solutions

  • With a wide range of products and the ability to customize air springs for specific needs, TEVEMA provides tailored solutions that meet the unique requirements of different agricultural applications. This customization includes variations in metal quality, rubber components, air inlet dimensions, and fixing point distributions.

Applications in Agriculture

TEVEMA air springs and air bellows are versatile and used in a variety of agricultural applications, enhancing the performance and reliability of machinery:

  • Tractors: The superior vibration isolation provided by our air springs reduces operator fatigue, enhancing comfort and productivity on the job site.
  • Harvesters: With better load handling and stability, construction machinery equipped with Tevema air springs operates more safely, reducing the risk of accidents and injuries.

  • Plows and Tillers: TEVEMA air springs are utilized in plows and tillers to absorb shocks and vibrations, facilitating smoother and more effective soil preparation, thereby increasing the efficiency of farming operations.

  • Sprayers and Spreaders: Ensuring stable and consistent performance, TEVEMA air springs in sprayers and spreaders help maintain uniform application rates even under varying load conditions, improving the precision and effectiveness of agricultural treatments.

  • Balers and Wrappers: TEVEMA air springs protect balers and wrappers from vibrations and shocks, ensuring reliable operation and reducing the likelihood of equipment failures during critical periods of use.

Technical Specifications

TEVEMA offers a comprehensive range of air springs and air bellows with various specifications to meet diverse agricultural needs. Key technical specifications include:

  1. Load Capacity
  • Our air springs can handle loads up to 380 kN per bellow, providing robust performance for heavy agricultural machinery.

2. Pressure Range

  • TEVEMA air springs are designed to operate at pressures up to 12 bar, ensuring reliable performance under high-pressure conditions.

3. Temperature Range

  • Our air springs are built to withstand extreme temperatures, with a working range from -40°C to +115°C, making them suitable for various agricultural environments.

4. Material Options

  • TEVEMA air springs are available in a variety of materials, including natural rubber (NR/SBR), chlorobutyl (CIIR), nitrile (NBR), ethylene propylene diene (EPDM), and chloroprene (CR), ensuring compatibility with different operational requirements.

Product Variants

TEVEMA offers multiple variants of air springs to suit specific agricultural needs, providing flexibility and adaptability in different applications:

F Series Single convoluted air spring

Single Convoluted Air Springs

Ideal for applications requiring compact size and high flexibility, these air springs provide excellent performance in limited space environments.

F Series Double convoluted air spring

Double Convoluted Air Springs

Suitable for applications needing higher load capacity and greater stability, double convoluted air springs offer enhanced durability and operational efficiency.

F Series Triple convoluted air spring

Triple Convoluted Air Springs

Designed for maximum load capacity and optimal vibration isolation, triple convoluted air springs are perfect for the most demanding agricultural machinery.

Detailed Design Alternatives

TEVEMA provides three main design alternatives for the assembly of air springs, each tailored to specific agricultural applications:

Dismountable design airbellow

Dismountable Design

Removable set assembled with two clamping bead rings and top and bottom plates, featuring an air inlet connection in the top plate and studs or threaded holes for fixation. Available in D Series air springs.

Crimped design airbellow

Crimped Design

Non-dismountable set assembled by mechanically crimping top and bottom bead plates, with blind nuts for fixation and an air inlet connection in the top plate. Available in F Series air springs.

Bead Ring Design

Dismountable set assembled with socket head, threaded, or countersunk type bead rings. The air spring is directly assembled to the machine, or the customer supplies the plates. Available in F Series air bellows.

Advantages as Isolators

TEVEMA air springs offer significant advantages when used as isolators in agricultural applications:

  • Uniform Isolation Properties: The air isolators maintain constant natural frequency values with changing loads, ensuring effective vibration isolation.

  • Extended Machinery Life: By reducing vibrations, TEVEMA air springs extend the lifecycle of agricultural equipment, minimizing wear and tear.

  • Height Control: The air pressure can be regulated to guarantee a uniform operating height with alternating loads, enhancing stability and performance.

  • Best Isolation Degree in the Market: TEVEMA air springs can absorb more than 99% of unwanted vibrations, providing superior isolation performance.

  • Effective Noise Reduction: The natural frequency of rubber air springs reduces structurally transmitted noise, improving the working environment.

  • Extended Product Life: TEVEMA air springs are weather-resistant and can be manufactured with a wide range of elastomers and steel qualities, making them suitable for harsh conditions.

  • Compact Installation Height: Rubber air springs have a very low design height, allowing for compact construction and easy integration into machinery.

Advantages as Actuators

When used as actuators, TEVEMA air springs offer several benefits over traditional rigid actuators:

  • Lateral Misalignment Absorption: Due to their flexibility, air springs can operate with lateral misalignments up to 30 mm, reducing costs by avoiding the need for precision guides.

  • Uniform Movements: The stick-slip effect, common in conventional cylinders, is avoided, ensuring smooth and consistent movements.

  • Tilt Motion Capability: TEVEMA air springs have an angular capability of up to 25°, providing flexibility in various applications.

  • Low Purchasing Cost: The purchasing cost of a rubber actuator is much lower than that of a conventional pneumatic cylinder, making it a cost-effective solution.

Downloadable Resources

For detailed technical information and installation guides, please refer to the following downloadable resources:

Contact Us

For more information about TEVEMA air springs and their applications in agriculture, or to discuss your specific needs, please contact us:

We look forward to helping you enhance the performance and reliability of your agricultural machinery with our high-quality air springs and air bellows.